Fuel Cell Mold
Fuel Cell PlatesThermoset Molding Press

Fuel Cell Manufacturing

  • Experts at bipolar fuel cell plate molding, machining, and molds
  • We have built over a hundred molds for bipolar fuel cell plates – with great success
  • We mold bipolar fuel cell plates with flow-fields or as blank plates
  • Up to 800 ton thermoset plastic molding press for bipolar fuel cell plates
  • We have machined tens of thousands of bipolar fuel cell plates to precise requirements
  • Experienced with low temp and high temp materials and bonding bipolar fuel cell plates

Metro Mold & Design has specialized in Fuel Cell Manufacturing since 1997, and we are experts at manufacturing molds for bipolar fuel cell plates and at molding and machining bipolar fuel cell plates for fuel cell stacks.  We also have one of the largest thermoset plastic molding presses at 800 tons for molding bipolar fuel cell plates. And to take the technology further we are implementing robotic automation for bipolar fuel cell plate manufacturing to achieve greater efficiency for high volume production.

We are passionate about fuel cell manufacturing and are committed to helping the industry advance towards greater commercialization. Metro Mold & Design has worked with small companies, large corporations, universities, and research organizations on a variety of fuel cell applications including:  Stationary, transportation, and portable power.  We manufacture molds and bipolar plates for different types of fuel cells including proton exchange membrane (PEM) fuel cells and direct methanol fuel cells (DMFC).

Metro Mold & Design began in the fuel cell industry by manufacturing molds for bipolar fuel cell plates for fuel cell stacks, and since then we have built over a hundred fuel cell molds – with a great success rate.  A key part of our success has been our years of experience in design for manufacturability, which goes into every mold we make.

Bipolar Fuel Cell Plates

Our expertise with thermoset plastic molding is also a critical piece of our success with fuel cell manufacturing.  We mold both blank bipolar fuel cell plates and finished bipolar fuel cell plates with the flow field molded into the plate.  Over the years we have molded hundreds of thousands of fuel cell plates, and we are experienced with both low temp and high temp materials.  And our 800 ton thermoset molding press is ideal for molding high quality bipolar fuel cell plates.

Our blank bipolar fuel cell plates are available in standard and custom sizes, which we can precision CNC machine to your exact specifications or sell as blanks.  We have machined tens of thousands of bipolar fuel cell plates over the years and have multiple high speed machining centers which are perfect for that purpose.  We are also experienced at bonding bipolar fuel cell plates together, and use conductive adhesives and maintain precise parallelism.

Metro Mold & Design’s fuel cell manufacturing capabilities are unique, and we are constantly expanding our knowledge and investing in equipment to support the growing fuel cell industry.  In addition to bipolar fuel cell plates we can be your same source for other components and hardware for fuel cell stacks and fuel cells, utilizing our custom plastic injection molding, precision CNC machining and other services.

Contact us today to learn more about our fuel cell manufacturing or thermoset plastic molding and find out what our company can do for you! Request a quote to take a step forward with Metro Mold & Design for any of your fuel cell manufacturing needs.